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Industrial Gas Catalytic Infrared Systems

Gas Catalytic IR - The Benefits

Gas Catalytic IR - the benefits

  • Energy Saving - Up to 50% less
  • Space Saving - Up to 50% less floor space
  • Increased Output - Higher line speed
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    Improved Quality - Fewer defects
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    ​Suitable For All Metal Substrates
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    Suitable For Heat Sensitive Substrates
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    Infinite Cure Profile Control

Gas Catalytic IR - the applications

  • Full Cure Powder Coating Ovens
  • Pre Gel Powder Coating Ovens
  • Liquid Finish Cure Ovens
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    Thermoforming
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    Food Drying Ovens
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    ​MDF & Plywood Powder Coating Ovens
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    Leather & Textile Drying & Curing

New to the Benefits Gas Catalytic IR? 

The Benefits

  • Energy Saving: Gas Catalytic IR systems typically use as much as 50% less energy that conventional convection ovens
  • Space Saving: Typically Gas Catalytic IR systems take up 50% less floor space when compared to conventional convection ovens
  • Production Output: Reduced air movement within oven means less cross contamination. Parts can be placed closer together on production lines
  • Improved Quality: Gas Catalytic IR gives a more even heat distribution. This means a better overall cure with no under or over cure spots
  • The 3:1 Rule: On average it takes a third less time to cure a part in a Gas Catalytic IR oven than in a conventional convection oven

The Applications

  • E-Coat: Dry off and curing
  • Liquid Finish: Dry off and curing for solvent and water based liquid coatings and finishes
  • Powder Coating Ovens: For all metal substrates, from small to large components
  • Pre-Gel Ovens:  For use on all substrates as a means of quickly allowing powder to flow and gel, prior to full cure
  • Curing Finishes on Heat Sensitive Substrates: Engineered Timber, Plywood and MDF
  • Food Drying of grains, food stuffs, pulses etc.
  • Thermo-forming of large products such as spa pools, dinghy hulls, portable toilet facilities etc.
  • Leather Curing including liquid finishes on all types of leather

Your Application Not Listed?

Heraeus have test centers located in Buford GA, and Neston in the UK. If you have an unusual application that requires the application of heat, then please contact us and we can advise you and carry out a program of testing.

Products

Catalytic IR OvensVulcan Catalytic® IR HeatersATEX Catalytic IR HeatersPowder Coating OvensLean Manufacturing Powder Coating OvensPre Gel Catalytic IR OvensBatch Catalytic IR OvensHeater RefurbishmentLatest NewsGas Catalytic IR Case StudiesElectric IR Case StudiesPublished ArticlesVideos

Technology

IR Technology ExplainedThe 3:1 Rule ExplainedSystem DesignSystem ControlCatalytic IR Heater OperationEnergy EfficiencyEmissionsVideosWhich IR?

MDF Powder Coating

MDF Powder CoatingMDF Powder Coating ProcessMDF Powder Coating HistoryMDF Powder Coating ApplicationMDF PropertiesMDF Powder Coating EconomicsMDF Powder Coating Developments

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