Phone: +1 678 835 5980Get Quotation
Industrial Gas Catalytic Infrared Systems

Finishing Ovens – The Energy Efficient Way

https://catalyticovens.com/heraeus-assists-metsa-improve-output-quality-reduce-operating-costs

Gas Vulcan Catalytic® Catalytic IR Ovens

Finishing ovens supplied by Vulcan Catalytic® Systems are used for curing powder on metal substrates, such as aluminum extrusions, sheet metal and various metal geometric shapes. We also design and manufacture MDF Powder Coating Systems.

Pre Gel Ovens

Infrared booster ovens or pre-gel ovens that precede the traditional convection ovens, rapidly raise the powder coating temperature to a point where the powder flows and gels delivering the parts to the convection oven close to cure temperature in a short amount of time.

Infrared Finishing Ovens

Ovens from Vulcan Catalytic® Systems are designed specifically for curing and gelling powder coatings using fully reflected IR technology. Multi zone gas pulse technology is used throughout the oven design concept, allowing for front to back and top to bottom temperature control. Control of the zones is via an intuitive PLC operator interface that is also the diagnostic center. The control system is ideal for heating heat sensitive substrates as well as traditional metal parts.

Powder Coating Ovens supplied by Vulcan Catalytic® Systems are used for curing powder on metal substrates, such as aluminum extrusions, sheet metal and various metal geometric shapes.
The Ovens are often in the form of Infrared Booster Ovens or Pre-Gel Ovens that precede the traditional convection ovens, rapidly raise the powder coating temperature to a point where the powder flows and gels delivering the parts to the convection oven close to cure temperature in a short amount of time. For those situations where customers still want to keep their convection oven a pre gel oven not only reduces total cure time, but significantly reduces powder blow-off and cross contamination. This means that the gaps left on the line between color changes can be reduced.

Gas Catalytic Infrared Batch Ovens

Vulcan Catalytic® Systems have introduced a range of industrial batch ovens, designed to replace existing, conventional, inefficiently fired ovens. Using newly developed control technology, the new Batch-Cat ovens are designed to replicate the flow of parts through a tunnel oven, using a conveyor system, but without the large space requirements.Their advantages can be summed up as follows:

  • Shorter cycle times
  • Quicker load and reload
  • Less energy usage
  • Suitable for all types of parts, including large heavy angular parts

Vulcan Catalytic® Systems manufacture the Gas Catalytic IR Heaters that are installed in all our Powder Coating Ovens

powder coating oven
 Powder Coating Large Parts
LPG Cylinder Powder Coating Oven
MDF Powder Coating Oven
powder coating system

Gas Catalytic IR Finishing Ovens offer:

  • More efficient use of energy
  • Lowering operating costs while reducing cross contamination
  • Environmentally Friendly – Fast start up, No NOx or CO
  • Rapid Part Temperature increase
  • Precise temperature control through multi zone heating profiles

Natural gas fired IR heaters have proven to be a cleaner combustion, free of regulated emission gasses, while emitting a very cost effective form of infrared that is more efficient in raising the coating temperature than traditional convection ovens.

Gas Catalytic IR heaters reduce the carbon footprint of an equivalent powered electric infrared heater by 70%. The powder coating ovens deliver a Flame-less, safe, long to medium wave Infrared heating plaque.

Modular, sectional designs are sold as complete oven packages requiring minimal field installation.

IR APPLICATIONS

E CoatingLiquid FinishingATEX Catalytic IR HeatersPowder Coating - Pre GelPowder Coating - Full CurePowder Coating - Batch OvensWood Products FinishingIR Applications Test Center

IR Technology

Gas Catalytic IR - TechnologyGas Catalytic IR - The BenefitsThe 3:1 Rule ExplainedEnergy EfficiencyCatalytic Heater EmissionsSystem DesignSystem ControlWhich IR?Videos

industries

Heavy Industrial FinishingGeneral Industrial FinishingWood Products Finishing

products

Industrial Gas Catalytic IR HeatersATEX Gas Catalytic IR HeatersHigh Efficiency Gas Catalytic IR OvensCure Ovens - How To Choose

About

Privacy PolicyHeraeus & VulcanGet QuotationLatest NewsSign Up For Case Studies

Registered trademarks

Vulcan Catalytic®Vulcan Catalytic MDF®
close

 Case Studies & Technical Guides

The latest Case Studies & Guides in your inbox!